Sintered vs machined gear,what’s the difference? Gears power machines, but they are manufactured in different ways. Sintered gears and machined gears differ greatly. This article will explore their definitions, processes, benefits and uses. Choosing the right gears is the driving force behind success.
What Are They?
- Sintered Gear: Metal powder is pressed into a mold. Heat fuses it into a solid. The result is porous but powerful.
- Machined Gear: Workers use tools to shape solid metal. A milling machine or lathe cuts out the precise teeth. This method ensures precision.
How to Make?
| Step | Sintered Gear | Machined Gear |
|---|---|---|
| Starting Material | Metal Powder | Solid Metal Blank |
| Shaping | Compaction In Mold | Cutting With Tools |
| Bonding | Sintering With Heat | None Needed |
| Finishing | Light Polishing | Detailed Smoothing |
What We Do
Core Advantages: Sintered vs Machined Gear
- Low Cost: Mass production cuts expenses. Ideal for budget-conscious projects.
- Light Weight: Porosity reduces mass. Perfect for vehicles needing efficiency.
- Self-Lubricating: Pores trap oil naturally. Friction drops without extra parts.
- Fast Output: Fewer steps hasten delivery. Great for tight deadlines.
- Top Precision: Tight tolerances ensure fit. Essential for critical systems.
- High Strength: Solid metal resists stress. Built for tough conditions.
- Flexible Design: Custom shapes come easily. Meets unique demands.
- Smooth Surface: Polishing boosts performance. Wear stays low over time.
Where Do They Fit Best?
- Sintered Gears:
Automotive and household appliance industry. Cost effective for high volume production. - Machined Gears:
Aerospace and robotics industries. Precision and durability are paramount.
Sintered vs Machined Gear: Quick Comparison
| Aspect | Sintered Gear | Machined Gear |
|---|---|---|
| Cost | Low | High |
| Precision | Moderate | Excellent |
| Strength | Decent | Superior |
| Speed | Fast | Slow |
Choosing the right gear can save you a lot of trouble. Sintered gears meet the need for high volume and low cost. Machined gears excel in precision and strength. Therefore, the application is the decisive factor. You can contact us using the form below and let us choose the best product for you.
- Phone: 0086 – 577 – 8551 1172
- E-mail: [email protected]
We just need a couple of hours!
Send us a message if you have any questions or request a quote. Our experts will give you a reply within 24 hours and help you select the right product you need.
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